Service
Engineering Services
Get to know our services in the field of development, design and optimization of industrial fans.
As a manufacturer of industrial fans, we understand the diverse requirements and challenges that our customers face. Our engineering services offer you the opportunity to benefit from our expertise and experience to meet your individual requirements and solve technical problems. From planning and design to commissioning and maintenance, we support you in developing and implementing first-class solutions.
Computer Aided Design (CAD)
Our CAD services offer comprehensive support in the development and manufacture of your products. We support you in modeling a 3D CAD model of complex components such as fans, housings, brackets, impellers and shafts with high accuracy to ensure that your requirements are precisely met.
Our technical drawings provide you with precise and detailed dimension sheet or production drawings. These drawings include all relevant dimensions and manufacturing details to ensure a clear and comprehensive representation of the components. We place particular emphasis on accuracy and completeness so that all the necessary information for production, assembly and quality control is included.
We offer our services in German and English as standard and can also provide support in all other languages if required. For the exchange of CAD data, we can draw on numerous file formats to ensure smooth integration into your existing systems.
Finite Element Method (FEM)
The Finite Element Method (FEM) enables a detailed analysis and optimization of the structure and dynamics of your fan systems. Our experienced engineering team uses state-of-the-art simulation software to maximize the performance, strength and reliability of your equipment.
Impeller strength calculation
The strength calculation of the impeller is crucial to ensure a long service life and reliability of your fan systems. Through FEM analysis, we can simulate the loads on the impeller and identify critical areas to ensure that the impeller can withstand the operational requirements.
Added value:
- Identification of critical stress areas in the impeller.
- Optimization of the impeller design for maximum strength and service life.
- Minimize downtime and maintenance costs through preventative measures.
Impeller service life calculation
The service life calculation of the impeller deals with fatigue and wear analysis under various operating conditions. Using FEM simulations, we can predict the service life of the impeller and reduce potential failure risks. This enables preventive maintenance planning and improved reliability of your fan systems over their entire service life.
Added value:
- Early detection of potential causes of failure and prevention of unplanned downtime.
- Optimized maintenance schedules for maximum system availability and efficiency.
- Increased safety and reliability through improved knowledge of the service life of the impeller.
Rotor dynamic calculation
The rotor dynamic calculation analyzes the dynamic properties of the rotor in order to avoid imbalances, resonances and unstable operating conditions. Using FEM simulations, we can model the vibrations and forces in the rotor and identify critical points. This enables us to optimize the rotor design and select suitable bearings to improve the operational safety and performance of your systems.
Added value:
- Minimization of vibrations and oscillations for smooth and stable operation.
- Reduction of wear and breakdowns through preventive measures.
- Increased system service life and improved productivity.
Computational Fluid Dynamics (CFD)
Computational Fluid Dynamics (CFD) enables a detailed analysis and optimization of the flow dynamics of your fan systems. Our experienced team of engineers uses state-of-the-art simulation software to maximize the performance, efficiency and reliability of your systems.
Recalculation of a geometry
The recalculation of a geometry involves simulating the flow dynamics in your existing fan geometry. Using CFD analyses, we can model the flow conditions around and through the fan and determine important parameters such as velocities, pressure losses and flow patterns.
Added value:
- Validation and optimization of existing fan designs.
- Identification of flow problems and bottlenecks for an efficient increase in performance.
- Improvement of flow dynamics and reduction of pressure losses for higher energy efficiency.
Optimization of a geometry
The optimization of a geometry deals with the adaptation or redesign of the fan geometry in order to maximize the flow performance. Using CFD simulations, we can analyze and compare different design variants to achieve the optimal flow behavior. We can vary parameters such as inlet and outlet geometries, blade profiles or duct shapes to improve flow efficiency and maximize performance.
Added value:
- Maximizing the flow efficiency and performance of fan systems.
- Reduction of energy losses and operating costs through more efficient flow profiles.
- Improved system productivity and reliability through optimized design.
Calculations
Our calculation services provide a thorough analysis and dimensioning of various aspects of your fan systems to ensure maximum efficiency, performance and reliability.
Shaft and bearing calculation
Our engineers perform precise calculations to size the shafts and bearings of your industrial fans. These calculations take into account loads, speeds and environmental conditions to ensure that the shafts and bearings can withstand the requirements.
Added value:
- Extending the service life of the systems
- Minimization of downtimes
- Ensuring smooth operation.
Concrete foundation design
Unsere Ingenieure unterstützen Sie bei der Auslegung von Betonfundamenten für Ihre Ventilatoranlagen. Wir berücksichtigen Bodenverhältnisse, Lasten und Schwingungsdämpfung, um eine stabile und zuverlässige Basis zu schaffen.
Added value:
- Avoidance of structural damage
- Ensuring operational safety
- Reduction of maintenance effort and costs.
Vibration foundation design
For applications in which vibrations play a role, we offer vibration foundation calculations. Our engineers analyze dynamic loads and develop special foundation solutions to dampen vibrations.
Added value:
- Minimization of noise and vibration emissions
- Compliance with environmental regulations
- Improvement of the working environment.
Sound insulation design
Our sound insulation calculations aim to minimize the noise impact of your industrial fans. We analyze sound sources, transmission paths and develop tailor-made sound insulation solutions.
Added value:
- Improvement of working conditions
- Compliance with noise protection regulations
- Reduction of health risks for employees.
Verifications
Our verification services provide you with the assurance that your fan systems meet stringent seismic and structural strength requirements. Our experienced team of engineers uses advanced analytical methods to ensure the safety and reliability of your equipment.
Earthquake safety
Our engineers perform detailed analysis to ensure the seismic safety of your industrial fans. We consider regional seismic conditions, building codes and loads to identify potential risks and take appropriate safety measures.
Added value:
- Ensuring the protection of people and property in the event of an earthquake.
- Reducing business interruption and production losses through structural integrity.
- Compliance with building codes and standards to minimize legal risks.
Strength verification
Our strength verification services include detailed analysis to confirm the structural strength of your fan systems. We perform load and stress calculations to ensure your equipment can withstand operational requirements.
Added value:
- Ensuring the structural integrity and reliability of your fan systems.
- Minimize downtime and maintenance costs through preventative measures.
- Increase operational safety and reduce safety risks for employees and equipment.
Documentation
Rotor assembly and disassembly concepts
We develop efficient and safe assembly and disassembly concepts for the rotors of your industrial fans. Our solutions maximize productivity and minimize downtime during maintenance and servicing.
Dimensional survey
In-house and on-site measurements
We offer comprehensive dimensional measurement services, both in-house after delivery of the component to our factory and on-site at your plant. Our engineers use the latest technologies and methods, such as 3D scanners, to carry out precise measurements and create the basis for the planning and design of your fan systems.
